High Pressure Hydro Test Pump - KDD - 100 -150 HP

The Electric Motor or Diesel Engine Driven Hydro Test System is designed for hydrostatic pressure testing applications where high pressure and low flow rate are required. The system is capable of generating pressures up to 500 bar with a controlled flow rate ranging from 14 LPM to 30 LPM, ensuring accurate and safe pressure testing of various pressure-containing components. Powered by an electric motor or diesel engine with ratings between 5 HP and 30 HP, the system offers flexibility for both shop-floor testing and remote site applications where electrical power may not be readily available. This hydro test system is ideally suited for testing: Valves Pipes and Tubes Pressure Vessels Heat Exchanger Tubes Boilers Gas and Hydraulic Cylinders The system employs a high-pressure reciprocating plunger pump, providing: Precise pressure control Stable pressure holding during test duration High volumetric efficiency Reliable performance at elevated pressures Its low-flow, high-pressure design minimizes water consumption while ensuring compliance with industry hydro testing standards and safety requirements.

The Electric Motor or Diesel Engine Driven Hydro Test System is engineered for hydrostatic pressure testing applications that demand high pressure with low flow rate. The system is capable of delivering pressures up to 420 bar, with a controlled flow rate range of 18 LPM to 24 LPM, ensuring safe, precise, and reliable pressure testing. The system is powered by an electric motor or diesel engine rated between 20 HP and 30 HP, making it suitable for both indoor testing facilities and field applications where electrical power may be limited or unavailable. This hydro test system is widely used for testing: Valves Pipes and Tubes Pressure Vessels Heat Exchanger Tubes Boilers Gas and Hydraulic Cylinders Equipped with a high-pressure reciprocating plunger pump, the system offers: Accurate pressure control and smooth pressure buildup Excellent pressure holding capability High volumetric efficiency at elevated pressures Reduced water consumption due to low-flow operation Designed to meet stringent industrial testing requirements, this system is ideal for hydro testing applications where pressure requirements are up to 420 bar and controlled low flow is essential for test accuracy and safety.

The Electric Motor or Diesel Engine Driven Hydro Test System is specifically designed for hydrostatic pressure testing applications that require high pressure with comparatively higher flow rates. The system is capable of generating pressures up to 450 bar while delivering a flow rate ranging from 21 LPM to 73 LPM, making it ideal for testing large-volume pressure equipment. Powered by an electric motor or diesel engine in the range of 20 HP to 40 HP, the system offers flexibility for both in-plant testing operations and on-site field applications where electrical power availability may be limited. Key Applications This system is primarily used for hydro testing of: Pressure Vessels Industrial Boilers Large Volume Fabricated Equipment Heat Recovery Units High-Capacity Process Equipment The higher flow rate allows faster filling and pressurization, significantly reducing overall testing cycle time for large components. Why Higher Flow is Required In hydro testing of pressure vessels and boilers, the internal volume is relatively large. A higher flow rate: Ensures quick filling of the test object Reduces air pockets during pressurization Enables uniform pressure buildup Improves overall testing efficiency System Configuration & Major Components 1. High-Pressure Plunger Pump Triplex reciprocating plunger design Capable of sustained operation at high pressure High volumetric efficiency and minimal leakage 2. Drive System Electric Motor (20–40 HP) for indoor or fixed installations Diesel Engine (20–40 HP) for remote or site-based testing 3. Pressure Control System Manual or automatic pressure regulating valve Smooth and controlled pressure ramp-up Pressure holding capability for extended durations 4. Instrumentation & Monitoring Glycerin-filled pressure gauges Digital pressure transmitter (optional) Data logger / chart recorder (optional) 5. Safety System Pressure relief valve set above test pressure Burst disc (optional) Emergency shutdown system 6. Skid / Frame Assembly Heavy-duty fabricated skid Anti-vibration mounting Suitable for trailer or containerized configurations Technical Performance Range Parameter Specification Max Operating Pressure Up to 450 Bar Flow Rate 21 – 73 LPM Drive Power 20 – 40 HP Drive Type Electric Motor / Diesel Engine Pump Type High-Pressure Triplex Plunger Pump Application Pressure Design Up to 500 Bar Advantages of the System High-pressure capability with higher flow for large-volume testing Reduced testing time for pressure vessels and boilers Stable pressure holding for code-compliant testing Low maintenance and long service life Suitable for both shop-floor and field operations Typical Testing Standards Supported ASME Section VIII ASME Section I (Boilers) API Pressure Testing Standards ISO & customer-specific specifications Conclusion This Electric Motor / Diesel Engine Driven Hydro Test System is an ideal solution for pressure vessel and boiler hydro testing, where pressure requirements are up to 450 bar and higher flow rates are essential to ensure efficient filling, accurate pressurization, and reliable test results. Designed for durability, safety, and performance, the system ensures compliance with international hydro testing standards.